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A Complete Guide to Dangerous Goods (DG) Handling in Logistics

Shipping Dangerous Goods (DG) requires strict compliance with international safety regulations. Whether it’s flammable liquids, toxic chemicals, or lithium batteries, proper handling is critical to prevent hazards.

This guide covers everything you need to know about DG classification, packaging, labeling, and safe transportation.

What Are Dangerous Goods?

Dangerous Goods (DG) are substances that pose risks to health, safety, or the environment when transported. Common types include:

  • Flammable Liquids (e.g., gasoline, paint)

  • Gases (e.g., propane, compressed oxygen)

  • Explosives (e.g., fireworks, ammunition)

  • Lithium Batteries (used in electronics, EVs)

💡 Fact: Lithium batteries have been involved in major air transport incidents, leading to strict airline restrictions.

DG Classification & Labeling

🚨 The 9 DG Hazard Classes:

ClassCategoryExamples
1️ExplosivesFireworks, TNT
2️GasesOxygen tanks, propane
3️Flammable LiquidsGasoline, ethanol
4️Flammable SolidsMatches, sodium
5️Oxidizing SubstancesHydrogen peroxide, bleach
6️Toxic & Infectious SubstancesPesticides, medical waste
7️Radioactive MaterialsUranium, X-ray equipment
8️CorrosivesBattery acids, ammonia
9️Miscellaneous DGLithium batteries, dry ice

📌 DG shipments require proper labeling with UN numbers and hazard symbols. Failure to comply can result in shipment rejection or fines.

International DG Regulations

DG transport is governed by international safety bodies:

Regulatory BodyMode of Transport
IATA (International Air Transport Association)Air Freight ✈
IMO (International Maritime Organization – IMDG Code)Ocean Freight 🚢
ADR (European Agreement on DG Transport)Road Transport 🚛
ICAO (International Civil Aviation Organization)Air Freight ✈

💡 Key Requirement: Each shipment must comply with packaging, labeling, and documentation rules set by these authorities.

DG Packaging & UN Certification

📦 Types of DG Packaging:
✔

  • Single Packaging – Used for liquids and gases (e.g., fuel containers)

  • Combination Packaging – Inner containers inside an outer box for added safety

  • Intermediate Bulk Containers (IBC) – Used for large DG shipments

All DG packaging must be UN-certified and pass strict safety tests.

📌 Example UN Packaging Code:
👉 UN 4G/Y25/S/24 USA/M4567

  • 4G – Type of container (Fiberboard Box)
  • Y25 – Performance rating
  • S – Solid contents
  • 24 – Year of manufacture
  • USA – Country of approval
  • M4567 – Manufacturer’s code

DG Documentation Requirements

Essential DG Shipping Documents:

  • Shipper’s Declaration for DG (DGD) – Confirms compliance with safety rules

  • Material Safety Data Sheet (MSDS) – Details on DG hazards & handling

  • UN Certification for Packaging – Ensures regulatory compliance

  • Transport Emergency Card (TREM Card) – Used for emergency response

🚨 Missing documentation? Your shipment could be delayed or rejected!

Best Practices for Safe DG Handling

Train Employees – DG handlers must be certified in safety procedures


Use AI & Automation – AI-driven tracking systems ensure compliance


Follow Regulatory Guidelines – Stay updated on IATA, IMO, and UN rules

Conduct Regular Safety Audits – Inspections reduce compliance risks

Have an Emergency Plan – Preparedness prevents accidents and losses

💡 Did You Know? Lithium battery fires can reach over 1000°C, making them a serious hazard for air cargo transport!

The Future of DG Logistics

🚀 Trends Shaping DG Logistics:

  • AI-Powered DG Classification – Automates hazard identification

  • Blockchain-Based Tracking – Secures real-time supply chain transparency
  • Sustainable DG Packaging – Reducing environmental impact

With digitalization and AI-driven logistics, DG handling is becoming safer, more efficient, and fully compliant with global standards.

Conclusion

Shipping Dangerous Goods is complex, requiring expert knowledge, compliance with global regulations, and precision in handling. Whether you’re transporting flammable liquids, lithium batteries, or hazardous chemicals, following proper DG classification, labeling, packaging, and documentation is crucial.

Looking for a certified DG logistics partner? At SRS Group, we specialize in safe, compliant, and efficient DG transport.

🔗 Contact us today to ensure your DG shipments meet international safety standards!

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